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Split-body Ball Valve

Split-body Ball Valve

A split body ball valve consists of a valve body divided into two or more pieces, which are then bolted around the ball with a flanged connection.
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Product Introduction
Why Choose Us

 

High-Quality Products
All our products are manufactured according to advanced domestic and international standards, including GB, HB, API, BS, DIN, JIS, and others. Depending on the application, users can choose from various fluorine materials. We also offer custom solutions for non-standard valves, equipment design, and manufacturing. Our anti-corrosion equipment provides ideal solutions for your business, delivering significant economic benefits.


Product Applications
Our products are widely used in industries such as petrochemical, metallurgy, power generation, papermaking, pharmaceuticals, construction, and in long-distance pipeline projects.


Our Products
We offer a range of valves, including ball valves, gate valves, globe valves, and check valves.


Our Certifications
We hold several certifications, including ISO 9001, CE, API 6D, and Fire Certification.

 

What is Split-Body Ball Valve

A split body ball valve consists of a valve body divided into two or more pieces, which are then bolted around the ball with a flanged connection.

 

DBB Ball Valve

DBB Ball Valve

Size: 2"~24" (DN50~DN600)
Rating: 150Lb~2500Lb (PN16~PN420)
Materials: Carbon steel /Stainless steel / Alloy steel /Special ( Monel /Inconel /Hastelly etc.)

product-600-600

Fully Welded Manual Trunnion Ball Valve

Product Date: Size: 1/2"-40" DN15-DN1000 Class:150LB-300LB PN16-PN40 End connection .

Cast Trunnion Mounted Ball Valve

Cast Trunnion Mounted Ball Valve

A full line product offering with forged steel bolted or all welded body, with close coupled trunnion block design can be low operating torque, secondary seat sealant.

Trunnion Mounted Ball Valve

Trunnion Mounted Ball Valve

Trunnion mounted ball valves feature: Full range 2 "- 42" , ANSI class 150LB - 2500LB, forged steel bolted bonnet or full welded body,

3PCS Forged Ball Valve

3PCS Forged Ball Valve

Size: 2"~42"
Class: 150LB 〜2500LB
3PCS Forged Body

Cast Steel Trunnion Ball Valve

Cast Steel Trunnion Ball Valve

Design & Manufacturing:API 608, API 6D, ASME B16.34,
Face to face end: ASME B16.10,API 6D,DIN 3202

API 6D Fully Welded Ball Valve

API 6D Fully Welded Ball Valve

Size: 2"~40"
Class: 150LB 〜2500LB
Fully Welded Forged Body

Gas Fully Welded Ball Valve

Gas Fully Welded Ball Valve

Size: 2"~40"
Class: 150LB 〜2500LB
Fully Welded Forged Body

Top Entry Trunnion Ball Valve

Top Entry Trunnion Ball Valve

Size: 2"〜28"
Class: 150LB ~ 2500LB
Top Entry Forged Body

 

What Are the Advantages of Split Body Ball Valves?

 

The most obvious advantage of split body ball valves is their ease of maintenance: The two or three flanged pieces can be separated to provide access to the interior. The ability to clean and repair the valve without removing it from the piping system extends the life of the valve and saves plants money on replacements.

 

What are the Materials of Split Ball Valves?

Different materials get used in the manufacturing of Split Ball Valves.


The most common and reliable of them are:

  • Stainless Steel
  • Carbon Steel
  • Cast Iron
  • Brass or bronze
  • Plastic


The working and durability of split ball valves depend as well as varies on the type of material it is made of.


The type of material which gets used in the making also makes the product either cheap or expensive.


Good quality material prevents mishaps, makes the function of the split ball valve better in many ways, be it leakage control, pressure bearing ability, temperature resistance, or prevention of rust.

 

How They Work Of Split-Body Ball Valve
 
Valve Body

The split body construction consists of two halves that are bolted together. This design allows for easy disassembly and access to the valve internals without disconnecting the valve from the pipeline.

Ball and Seat

Inside the valve body, there is a hollow ball with a hole (bore) through its center. The ball has a passage that aligns with the pipeline when the valve is in the open position, allowing fluid to flow through. When the valve is closed, the ball is rotated 90 degrees using the valve's handle or actuator, blocking the flow path.

Actuation

Split body ball valves can be operated manually using a handle or lever, or they can be automated using various types of actuators, such as electric, pneumatic, or hydraulic actuators. Actuators allow for remote or automatic control of the valve.

Sealing Mechanism

The sealing mechanism in a ball valve consists of seats, usually made of soft materials like PTFE (polytetrafluoroethylene) or other resilient materials. When the ball is rotated into the closed position, these seats create a tight seal against the ball, preventing leakage.

 

Split-body Ball Valve
Uses of Split-Body Ball Valve

Split-body ball valves are commonly used in many industries, including oil & gas production, water treatment plants, chemical processing facilities, food & beverage processing plants, pulp & paper mills, and more! These valves are so popular because they are reliable and easy to operate due to their simple design. Additionally, they require very little maintenance since all you need to do turn a handle!

 

Anatomy of a Split-Body Ball Valve

The Body
The body of the ball valve is the structure. It keeps all the other components together. The body attaches to the pipes that are part of the pipe network. You can get the body of ball valves in either one, two, or three separate pieces.

 

The Stem
You call the shaft that links the internal ball to a handle the ball valve stem. It transmits the actual quarter-turn pressure movement from the lever to the remote ball part.

 

The Ball In the Valve
The hollow sphere in the center of the valve is the ball part. When you turn the valve, it either allows or prevents the media from moving through.

 

Ball Valve Packing
The ball valve packing section prevents any leakage from the valve. The packing also prevents the escape of media to the outside environment.

The Ball Valve Bonnet

The bonnet is the valve housing, which covers the packing and the stem. It provides secondary leakage protection.

The Ball Valve Seat

The ball valve seat secures the ball component, providing a secondary layer of protection against leaks as the valve closes.

The Actuator or Handle

This actuator or handle exists outside of the body. This item is responsible for opening and closing the valve.

 

Understanding the Different Types of Ball Valves in the Market

Ball valves come in a variety of types, each designed for specific applications and to handle different types of fluids. Here are some of the most common types of ball valves: 

 

Full-Port Ball Valves: These have a hole in the ball that aligns in size with the inlet and outlet ports, offering low resistance to flow and minimal pressure drop.

 

Reduced Port Ball Valves: The hole in the ball is smaller than the inlet and outlet ports.

 

Multi-Port Ball Valves: These have more than two ports, offering multiple flow paths.

 

V-Port Ball Valves: These have a 'v' shaped ball or a 'v' shaped seat. This type of valve also offers stable control during throttling conditions.

 

Single Body, Three-Piece Body, Split Body, Top Entry, and Welded Ball Valves: These types are based on how the pieces of the valve, especially the casing that contains the ball itself, are manufactured and assembled.

 

 
Our Factory

 

Bergamo Valve is a preferred supplier of valves for major Chinese manufacturers. Beijiamo valve has been recognized as a valve manufacturer with superior quality and capability of meeting all kinds of technical requirements of customers.

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FAQ
 

Q: What is the difference between unibody and split body ball valves?

A: The unibody ball valve is usually designed to floating type with reduced bore and end entry. Compared to those split body ball valves(two-piece or three-piece design), the integral one-piece construction secures an inherently more effective body sealing.

Q: What is a split valve?

A: The split condenser valve is a relatively simple modification of the standard heat reclaim. valve. The upper seat and port of the split condenser valve opens and closes. The lower port is always open. During the normal full condenser mode, the refrigerant.

Q: What are the different types of ball valves?

A: One-Piece, Two-Piece, and Three-Piece Ball Valves: Comparing Configurations. Ball valves are classified based on their construction into one-piece, two-piece, and three-piece designs, each offering distinct features and suited for various applications.

Q: What is the purpose of a ball valve?

A: A ball valve is a flow control device which uses a hollow, perforated, and pivoting ball to control fluid flowing through it. It is open when the hole through the middle of the ball is in line with the flow inlet, and closed when it is pivoted 90 degrees by the valve handle, blocking the flow.

Q: Which of the following is the purpose of a split system valve?

A: Explanation: The primary purpose of a split-system installation valve's service port is D) system evacuation. This valve, commonly found in HVAC and refrigeration systems, allows for the removal of air and moisture from the system during the process of vacuuming.

Q: What is the difference between a ball valve and a regular valve?

A: As we mentioned, ball valves operate by rotating a ball 90° while gate valves are controlled by moving a gate up or down. Because of their design, ball valves can perform an almost immediate shutoff, whereas gate valves are not able to act as quickly.

Q: How many types of ball valves are there?

A: There are four general body styles of ball valves: single body, split body, top entry, and welded. There are four general types of ball valves: full port, standard port, reduced port, and v port.

Q: Which is better ball valve or gate valve?

A: Frequency of use: Since gate valves wear out quicker, they are often found in applications where they don't need to be adjusted very often. Ball valves are recommended for applications that require frequent, quick control over the flow of liquid.

Q: Why is it called a ball valve?

A: A ball valve is a form of quarter-turn valve that uses a pivoting ball that has been drilled through to control flow. When the hole is in line with the flow direction, it allows fluids or gasses to pass through. Alternatively, when the ball is turned 90 degrees, the flow is stopped completely.

Q: Does a ball valve need to be fully open?

A: That means that your plumbing system will get reactivated with water in an instant. So always avoid turning on the valve fully, and too quickly. Always turn the handle just enough to let the water gently refill the pipes.

Q: How do I know if my ball valve is full port?

A: Full port means that the bore size is about the same as the pipe you'll connect the valve to. Standard is usually one nominal pipe size below that. So, for example, let's say you need a forged ball valve for a ¾" pipe. If you need a full port valve, then the hole will be about ¾" in diameter.

Q: What is the difference between unibody and split body ball valves?

A: The unibody ball valve is usually designed to floating type with reduced bore and end entry. Compared to those split body ball valves(two-piece or three-piece design), the integral one-piece construction secures an inherently more effective body sealing.

Q: How do I choose a ball valve?

A: Flow path and number of ports.
Sizing and flow efficiency.
End connection types.
Materials.
Technical specifications.

Q: Why do ball valves fail?

A: This can be caused by various factors, such as rust, corrosion, or improper lubrication of the valve's moving parts. A stuck ball valve can disrupt the flow of fluids and impact the overall performance of the system.

Q: What are the advantages of ball valves?

A: Benefits of Ball Valves Compared with other types of valves, ball valves have several significant advantages: Compact and economical design. Fast closing speed. Durable in high pressure, high volume and high temperature applications. Not easy to corrode or damage. long lasting.

Q: Why use a ball valve instead of a gate valve?

A: The advantage of ball valves is that their seals are tighter, so they are better at avoiding leakage than gate valves. This is due to its 100% shut-off characteristics. In addition, they are easier to use than gate valves, and have a lower failure rate and a longer service life.

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